29 Jun 2018

Achema 2018: The Digital Revolution is on


Every 3 years, the Achema fair opens its door at the exhibition center in Frankfurt. This year, from 11th to 15th June more than 145 000 visitors attended with 3 700 exhibitors. On behalf of the Chesterton Network, we would like to inform you the main trends in terms of Innovation

Grundfos Image



Industrie 4.0
In 2011 during the Hanover Fair, the concept of the Industry 4.0 (Digital Industry) was presented. The term was developed by the German Federal Government to promote its High-tech strategy.

The changes in the industry

-       For industrial firms, Industrie 4.0 and the concept of Smart Industries, is acting as a driver in disruptive technologies.
-       In this context, the development of  Radical innovation, is going to  create considerable changes in a firm and/or in a market
-       As with all disruptive innovations, the adoption faces multiple barriers (both Internal and External)

In June 2018, we can say that the revolution is on, for the pump manufacturers (KSB, Grundfos, Sulzer…), iSolutions are available for the end-user. Example: Equipment interconnected via the Cloud, fieldbus, or I/O link.

Innovation is the market introduction of a technical or organizational novelty, not just its invention

Pumps & Compressors: App in the Cloud
Internet of Things refers to the networking of physical objects through the use of embedded sensors, actuators, and other devices that can collect or transmit information about the objects.




For Pumps and Compressors, it’s clear that the digitalization and the development of sensors is a must. (Read here the Trend Report, The future of industrial pumps at a glance).

In the conclusion they noticed that:
-           Products without sensors and connectivity will not be a significant factor in the future world of Industry 4.0.
-          Conventional products will be supplanted by products with sensors and on-board monitoring capability. Cyber-physical systems (CPS) will become the standard.
-         Manufacturers and service providers will set up platforms (cloud) for CPS communication via gateways.
-          The challenge is to filter out relevant data streams and develop modules which generate real customer benefit.
-          CPS, the cloud and data analysis will provide the basis for tailored services

As we can see the biggest challenge for Pump companies, will be in their capacity to implement innovative technologies in their equipment but not only this, because “Innovation is the market introduction of a technical or organizational novelty, not just its invention” (Schumpeter, 1911)

Disruptive Innovation: KSB Guard & Gemü Conexo

KSB Guard
For KSB the disruptive Innovation has a name: the KSB Guard. The concept is simple: to propose more monitoring in order to have less troubleshooting. KSB proposes a full concept to the user:  detection (temperature & vibration) – Transmission (via Wifi and KSB Cloud) – Data storage and analysis (via a web portal and a mobile App)





Virtual Reality - Gemü Booth
For Gemü the Innovation is in the Valve, in 2015 the German valve manufacturer proposed to their customers to digitalize the documentation and the identification of the valves. Thanks to the RFID technology and the Conexo concept they won this challenge. June 2018, Gemü propose to go further, they introduced a complete training program based on Virtual Reality, with this new service the user can virtually install a RFID tag on the valve and also learn how to use Conexo.









 
Laurent Prunier-Duparge
laurent.prunier-duparge@chesterton.com
Follow Laurent on Linkedin

28 Jun 2018

Flange Live Loading


Chesterton has made Flange Live loading easy with our on-line Flange Torque calculator on the Sales Toolkit. Simply enter the flange size and pressure class and some more details and the software will give you a recommended bolt torque and the recommended flange spring item number to use. The software is free of charge and accessible to all Chesterton partners through sales.chesterton.com. Print out a detailed report for your customer showing all the details that he needs.

Do you have a complicated flange, heat exchanger or you need a professional calculation?

Through Chesterton’s Flangeneering Program an application engineer will do a professional flange Live Loading calculation using a proprietary version of Amtec’s Temes EN1591-1 Flange Analysis software. This service is free of charge to all Chesterton partners and Chesterton Customers. Just send a filled out Survey Sheet or customer drawing to Chesterton Application Engineering and we’ll send you a detailed proposal for your customer. Once the order is placed we will prepare a full report including the EN1591-1 calculation.

For more information contact Hans Dekker, Product Line Manager MPD.

 

ARC S2 - Long term success in demineralized water treatment


Many industries have a requirement to produce high purity demineralized water for use in their boiler or process water systems. The demin water plant is an area where there are multiple opportunities for ARC protective coatings for both metal and concrete. One such opportunity for ARC is in the internal lining of the anion, cation and mixed bed exchange resin tanks. These tanks contain specialized resin microbeads that are used to remove cations and anions in raw water and thereby produce deionized water with lower content of salts and other impurities that could cause scaling or corrosion of various pieces of equipment.
The ion-exchange resins require frequent regeneration that is achieved by flushing the cation exchange tank with dilute sulphuric or hydrochloric acid, and with dilute sodium hydroxide for the anion exchange tank. It is common to find the ion-exchange tanks lined with a vulcanizedebonite rubber. However, over time the rubber degrades and becomes porous. This can lead to water quality issues as well as corrosion of the underlying steel substrate. Patch repairs using pre-vulcanized rubber is sometimes attempted but this usually does not perform as well as the original rubber. In-situ replacement of the entire rubber liner is very difficult so this presents an opportunity to offer ARC as an alternative lining for these vessels.
Between 2002 and 2005, Roman Vrkoslav from our Czech Republic direct operation, was involved in lining 8 vessels including cation, anion and mixed bed types using ARC S2 at a thermal heating plant. All of these vessels are still in service today after 16 years and have only required some small touch ups to repair small spots caused by mechanical damage.
Figure 1 - Ion exchange vessels
Figure 2 - ARC S2 coating
Figure 3 - bottom of vessel with ARC S2
 
Figure 4 - ARC S2 lined vessel after 16 years-service


If you want more information about this application please contact Nick Wilson at wilsonn@chesterton.com