All valve stuffing boxes should be tightened with a calculated, known gland torque. It seems obvious that higher gland stress results in lower leakage and it seems just as obvious that higher gland stress results in higher (unwanted) stem friction.
Therefore the challenge is to find the
packing stress that gives the right balance between acceptable leakage and
acceptable stem friction. Since both parameters are of high importance to the
performance of the valve it is crucial that the right gland stress is
calculated. Packing stress is directly linked to the torque value. For this
reason we need to know how the correct gland stress and gland torque can be
calculated.
In particular for low emission valves this
becomes an issue because the forces that need to be applied to the packing set in
low emission valves are considerably higher than in comparison with, for
example, a steam valve. This is because leakage (read fugitive emissions) from
volatile organic compounds such as methane is a lot more problematic than low
level leakage from steam, which is plain water. We are talking here about
diffusion through the packing material that can only be stopped by increasing
the density of the packing material.
So in order to keep stem friction and
leakage to an acceptable level we need to calculate the gland torque.
Chesterton tools to calculate gland torque:
The Valve Management Tool on the Sales Toolkit
Hans Dekker
hans.dekker@chesterton.com
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